Wireless version portable all-in-one machine Wire rope flaw detector HRD-100
1.Specifications
Standards: GB/T21837-2008, ASTM E1571-2001 (Standard specification for electromagnetic examination of ferromagnetic steel wire rope), GB/T5972-2006/ISO 4309:90, GB8918—2006
Detecting range:Φ1.5—46 mm (choose different copper sleeve,20mm,28mm,34mm,46mm optional now)
Relative velocity between sensor and wire rope:0.0—6.0 m/s Best choice:0.3—1.5 m/s
Best gap between guide sleeve and wire rope: 2—6 mm,allowed gap:0—15mm
Output file type: Word files output
Alarm: Sound and light alarm
Broken wire rope location(LF)detection
Qualitative judgment accuracy: 99.99%
Quantitative assessment
Repeatability error of Sensitivity: ±0.055%
Display error: ±0.2％
Error of location detection,(L): ±0.2%
Power:5V computer power supply
WEIGHT OF SENSOR: < 10kg (Regular sensor)
Environment temp.-10℃~40℃
Air pressure:86~106Kpa
Relativity humidity:≤85%
2. Systems Demand
2.1 Computers Hardware Disposition Demand:
Processor: Above Celeron 1.5GHZ
Memory: 128MB
Hard disk: 10G
Connection: WIFI
Monitor: Above VGA
2.2 Software Environment Demand
- This system supports the Windows XP, WIN7,WIN8, WIN10, Linux etc operating system;
- Need install Microsoft office word platform.
2.3 System Disposition
| WiFi connection Magnetic sensor combined with real-time alarm apparatus (including distance locator) | |
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Windows special-purpose software package | |
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Computer (optional) | |
3. Sensor introduction
Magnetic sensor: The sensor is composed by displacement locator (Leading wheel, encoder), the magnetization installation and the sampling organization. After the system activated, the wire rope and it has the relative movement, then it can gather the signal.
Displacement locator: Leading wheel rotated a circle, the photoelectric encoder sends out the sampling instruction pulse, realizing equal space sampling.
Magnetization installation: When the wire rope and it has the relative movement, completes to the wire rope axial magnetization.
Sampling organization: When the wire rope and the sensor have the relative movement, the Hall element composed the sampling channel will transform the wire rope magnetic flux leakage change condition into the simulation voltage signal.
4. HUATEC real-time alarm apparatus
The HUATEC real-time alarm apparatus is a multi-purpose data acquisition, and is combined to the sensor,
through the WIFI transmission line to send and save the converted data signal to the computer,
make use of the computer CPU formidable function on-line and real-time processing analysis,
according to the equivalent threshold value which will set in advance sends out the real-time alarm. One group to give
The sensor power supply Lithium battery group, the output is 5V.
5.Wire rope assurance coefficient
| Wire rope assurance coefficient | When it is within a pitch existing following broken wire rope number the wire rope must be discarded as useless promptly |
| The abrasion loss or corrosion of wire rope surface attain the percentage (%) of the original wire rope diameter |
| 0 | 10% | 15% | 20% | 25 | 30% |
| 0—10 | 16 | 13 | 12 | 11 | 9 | 8 |
| 10—12 | 18 | 15 | 13 | 12 | 10 | 9 |
| 12—14 | 20 | 17 | 15 | 14 | 12 | 10 |
| 14—16 | 22 | 18 | 16 | 15 | 13 | 11 |
| Annotation:The broken wire number in the form, reporting as unserviceable wire ropes are based on Lange lay wire rope with 1/2 mathematical value |
6.Sensor option
| Sensor | Diameter of wire rope | Best detection range |
| HUATEC-F20 | ≤20mm | 2~20mm |
| HUATEC-F28 | ≤28mm | 20~28mm |
| HUATEC-F34 | ≤34mm | 28~34mm |
| HUATEC-F46 | ≤20mm | 34~46mm |
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| Other sensor can be customized production |
Product Tags:
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Wireless Wire Rope Flaw Detector Portable All In One Machine HRD-100 Images
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